Proven Results

Our Portfolio & Success Stories

Theory is good, but results are better. Explore how Lean Factory Building has transformed manufacturing facilities across diverse sectors.

Industries We Serve

LFB principles applied with respect to each industry's unique regulatory and operational realities

Automotive & Components

  • Tier 1 & Tier 2 suppliers
  • Component manufacturing
  • Assembly operations

Engineering & Fabrication

  • Machine shops
  • Sheet metal fabrication
  • Heavy engineering

Electronics & Electrical

  • PCB assembly
  • Cable harness
  • Switchgear manufacturing

FMCG & Consumer Goods

  • Food processing
  • Packaging operations
  • Consumer products

Pharmaceuticals

  • Drug manufacturing
  • Packaging lines
  • Quality control labs

Plastics & Polymers

  • Injection molding
  • Blow molding
  • Extrusion operations

Textiles & Garments

  • Garment manufacturing
  • Fabric processing
  • Home textiles

Others

  • Furniture manufacturing
  • Chemical processing
  • And many more...

Sample Designs & Drawings

Examples of our architectural and layout work demonstrating the LFB approach

Architectural Drawings

Complete sets of architectural plans, elevations, sections, and details for new factory buildings.

Available formats: PDF, DWG

Layout Drawings

2D CAD layouts showing optimized equipment placement, material flow, and area utilization.

Before & After comparisons available

3D Visualizations

Photorealistic renderings and virtual walkthroughs of proposed facilities.

Helps stakeholders visualize the end result

Ideas & Innovations

Custom solutions created within LFB projects to solve specific factory challenges

Material Handling Innovations

Custom-designed material handling solutions:

  • Gravity-fed presentation systems
  • Custom assembly trolleys
  • FIFO flow racks
  • Modular conveyor systems
  • Auto door close
  • Safe lift

Workstation & Assembly Innovations

Specialized workstation designs:

  • Height-adjustable stations
  • Integrated tool presentation
  • Work instruction displays
  • Ergonomic solutions

Storage & Inventory Solutions

Innovative inventory management:

  • Visual count-free storage
  • Color-coded locations
  • Kanban card systems
  • Supermarket layouts

Visual Management Tools

Visual factory elements:

  • Production tracking boards
  • Andon systems
  • Floor marking systems
  • Shadow boards

Before vs. After Transformations

Typical patterns when LFB is applied to existing or new factories

Typical "Before" State

  • Spaghetti flow with excessive material travel
  • Equipment placed without layout planning
  • Large WIP inventory between operations
  • Operators walking excessive distances
  • Congestion and bottlenecks
  • Difficult to manage and visualize
  • Poor space utilization

After OptiSpace LFB

  • Streamlined flow with minimal travel
  • Equipment positioned for optimal sequence
  • Minimal WIP with balanced flow
  • Operators work within compact cells
  • Clear aisles and organized zones
  • Visual management throughout
  • Efficient space with room for growth

See Specific Examples

Before/after layouts and flows can be shared in a one-to-one discussion, subject to client confidentiality.

Request Industry Examples