Your Journey to Excellence
Each phase builds on the previous, ensuring a systematic transformation from concept to commissioning
Our Commitment: No Surprises
Complete transparency at every step. Each phase has clear deliverables, timelines, and sign-offs. You'll always know what to expect, what we're working on, and what comes next.
Engagement & The "Pulse Check"
Understanding your needs and confirming mutual fit through our complimentary consultation
What is a Pulse Check?
A complimentary consultation visit where we explore your facility and understand your unique challenges.
- Tour your existing or proposed facility
- Understand your products and processes
- Learn about your challenges and goals
- Identify preliminary opportunities
Techno-Commercial Proposal
Following the Pulse Check, we submit a detailed proposal tailored to your specific needs.
- Scope of work and deliverables
- Phased approach and timeline
- Investment and payment terms
- Success criteria and metrics
Lean Diagnosis & Opportunity Identification
Building the factual foundation for all LFB layout and building decisions
Data Collection
Product portfolio, process flows, equipment specs, volumes, and constraints.
Process Mapping
Material and information flows across all product families and stages.
Spaghetti Analysis
Visual waste identification through mapping flow paths and operator movement.
Shop-Floor Study
Time studies, bottleneck identification, and ergonomics evaluation.
Waste Quantification
Measuring and categorizing the seven types of waste.
Documentation
As-is layout, value stream mapping, and improvement potential.
Deliverable: Comprehensive Diagnostic Report
A detailed report documenting current state, identifying opportunities, and quantifying improvement potential — the foundation for Phase 3 design work.
Lean Layout Development (2D CAD)
Designing your optimized future state where flow leads and the building follows
The Design Process
Iterative refinement using LFB principles so that flow leads and the building follows.
- Multiple layout alternatives based on lean principles
- Assessment against flow, space, flexibility, and cost
- Detailed development and stakeholder validation
- Final 2D CAD layout with dimensions
Key Design Principles
Every layout incorporates proven lean manufacturing principles.
- Continuous flow with minimal transportation
- Visual management and ergonomic design
- Flexible configuration for volume variation
- Future expansion capability built-in
For Greenfield
Production footprint, support sizing, building dimensions, column grid, loading docks
For Brownfield
Equipment relocations, new positions, aisle widths, storage locations, utility requirements
Deliverables
2D CAD layouts, equipment list, area calculations, flow diagrams, implementation notes
Project Execution
Bringing the design to life with complete execution support
Greenfield Execution
For new factory construction:
- Complete architectural design
- Structural & MEP engineering
- 3D visualization & walkthroughs
- Statutory approvals & compliance
- Construction supervision
Brownfield Execution
For existing factory optimization:
- Workstation & work cell design
- Material handling systems
- Implementation planning
- Installation supervision
- Training & standardization
Post-Commissioning Support
Ensuring your LFB-designed factory performs as intended in daily operations
Factory Shifting
Assistance during the critical transition from old to new facility or layout.
Visual Factory
Deployment of visual management systems for self-explaining operations.
Production Planning
Guidance on establishing effective production planning and control systems.
Supply Chain
Optimization of supply chain to align with your new operational flow.